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IDD Aerospace - Illuminating Flight Control Through Innovation
 
 

LEAN MANUFACTURING

 
 

 

Lean Operations
Lean Operations means having an absolute passion for identifying and eliminating non-value added work. IDD’s Lean Enterprise includes the involvement, commitment, and education of all employees. Some examples of Lean tools implemented in key areas are “5S”, Kanban pull systems, Setup reduction, visual controls, capacity planning tools, continuous training, and more.

IDD’s Manufacturing
IDD’s manufacturing capability is supported by high technology equipment, effective quality assurance processes and quality-conscious Team Members. The results are products built with precision and consistency; products that ship with quicker lead-times; and the flexibility to manufacture many different types of products. At IDD we strive to achieve a level of Lean Operations and process control through Six Sigma that guarantees the highest quality, 100% on-time delivery and provides value to our customers, so that we are their supplier of choice.

Continuous Improvement
IDD Aerospace utilizes both the Six Sigma and Lean Operations toolsets to improve quality and reduce lead times and costs. Our Lean culture drives us to eliminate waste and provide a smooth flow of information and materials based on the needs of our customers. By utilizing Six Sigma statistical techniques, we reduce variation in our design, support, and production processes. This makes us more flexible, responsive, competitive, and able to produce the highest quality products. Working closely with our customers, we gain a better idea of what products, features, and delivery schedules are required to meet and exceed their needs.

Project Management
At IDD Aerospace, we take a Project Management Office (PMO) approach and methodology for managing our cost reduction and Continuous Improvement efforts. All project candidates, whether they are Six Sigma, Lean Kaizen, Technology advancements, etc. are prioritized, planned, and managed according to our objectives and goals.

Six Sigma
Six Sigma tools are used to define a measure of quality that strives for near perfection through accuracy and consistency. Six Sigma is a scientific, data driven methodology for reducing variation and defects in any process. Literally, Six Sigma is six standard deviations between the mean (average) and the nearest specification limit. This results in a quality level of 3.4 defects per million opportunities. The Six Sigma toolset consist of analysis and measurement tools such as Pareto, DOE, ANOVA, Capability, and SPC.




 
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